Lessons from the Vendee Globe and other trends

We are really enjoying watching the Vendee Globe (single handed, non stop, no outside assistance round the world race). Our key sources are the official website tracking and their YouTube Channel but we are also enjoying the content from Sea Wolves.

The weather has clearly been unusual and fits with this article about Jimmy Cornell where the guru of sailing routes around the world writes:

In 2010 I sold my Aventura III and, as I was 70, felt that the time had come to call it quits. That didn’t last long and by 2013, with accelerating climate change increasingly making the news for those who were prepared to listen, I decided to get another boat and attempt to transit the Northwest Passage. Described by scientists as the “canary in the mine” of global climate, whatever happens there eventually spreads to the rest of the world. I did manage to transit this once impenetrable waterway, now opening up as a consequence of climate change. I also saw the consequences of global warming affecting the local population. With mission accomplished, in 2017 I sold Aventura IV, and that was it. But not for long, as three years later, with climate change surpassing the worst predictions, I decided to put retirement on hold for a bit longer and try something completely different. Like sailing around the world on a fully electric boat along the route of the first circumnavigation 500 years previously.

It is good to see so many of the competitors in the Vendee Globle are working to raise awareness of climate, ocean and water issues. Many are also contributing to scientific research on issues such as plastic in the oceans, water salinity & temperature etc.

There are also a number of competitors using electric motors (they have strict standards of being able to motor at a set speed for a number of hours) and renewable energy charging of batteries (solar and water generators being the most common).

However, it does highlight for us that planning to sail around and about the planet in a few years time that conditions will not be as people have come to expect. Trade winds are not as reliable, both big storms and large areas of doldrums are becoming more frequent and more extreme.

We think we are starting to see some trends in the responses to this. Some get a lot more coverage than others. These are most obvious where people look for their own balances between safety, comfort (and for some luxury) and cruising area.

The trend that has been going for a long time now is to bigger boats and towards catamarans. There is a significant industry push with lots of publicity towards 45 foot plus fast catamarans. This is typified by the Sailing La Vagabonde channel and approach. To cross oceans safely (and cruise around the Bahamas during hurricane season) they use the very latest weather reporting which they access while at sea (Predict Wind) plus they get professional routing advice (such as when the crossed the Atlantic bringing Greta Thunberg back to Europe a year ago). They rely on the combination of up-to-date weather routing (in some cases with shore based professional forecasters giving individual routing advice) and a fast 48 foot catamaran to avoid the worst storms.

Another approach, is again for large catamarans but with the focus shifted from lightweight high performance towards luxury. A good example would be the choice of a new Seawind by Sailing Ruby Rose. Their focus has been on a mid performance catamaran designed to be spacious and luxurious while at anchor to fit with an approach to safety which avoids risks. So while faster than their existing 38 foot monohull they will be staying out of danger though a more cautious approach about timing and planned routes rather than on speed and dynamic routing. It does mean long periods in marinas and anchorages waiting for good weather, it does mean a lot of motoring to keep to passage timetables and it does limit the cruising grounds somewhat. It remains to be seen how far that will continue to be possible as the climate emergency continues to disrupt the weather patterns that have been stable for hundreds of years.

Of course a question is where that leaves everyone else who has neither £0.5 million to buy and the money to maintain a large catamaran.

Many will continue to follow the popular US market of slower, cheaper catamarans, many of them ex charter boats (such as Gone with the Wynns) and for the most part cruise in the Bahamas, Caribbean etc. With significant upgrades some will still cruise the world but for the most part need to make careful downwind passages and expect to motor or motor sail a lot.

We believe that another option, for years popular among those without lots of money, is for a well found older monohull. These can come from an era when you had neither the weather information nor the speed to route around storms, so they needed to be able to cope. With modern improvements such as Jordan Series Drogues for survival in the worst storms and better weather information they provide a more cost effective option and one that should allow cruising to continue as the weather becomes ever more unpredictable.

As the older systems such as diesel engines on these boats fail, sustainable conversions will become more common – as we see on Sailing Uma, Beau and Brandy, Spoondrifters, Learning the Lines and so on. They don’t get the publicity because there is not the same amount of money to be made from them, by the industry. They are not aimed at the wealthy wanting luxury. However, as an option to be able to go cruising in the face of climate change and be part of the solution rather than the problem they are a great option (the only option other than a DIY build?)

Avoiding engineering calculation paralysis

Two recent examples have in equal measures frustrated and amused me.

In their plans for Ruby Rose 2 Nick and Terysa have oodles of calculations but they appear to be aimed at justifying fitting large diesel engines because an all electric boat isn’t possible. They seem to have totally missed what was shown to be possible in their interview with Dan and Kika from Sailing Uma.

Then there is the subscription website “Attainable Adventure Cruising, The Offshore Voyaging Reference Site” with an article in the last week “Induction Cooking For Boats—Part 1, Is It Practical?” where I joined a discussion coming from our very different approach.

Both these present a numbers based “engineering” approach to decision making about the “practicalities” of moving away from fossil fuels. Sadly due to the initial assumptions the approach almost always leads to the conclusion that renewable energy sources cannot provide enough power for either propulsion or cooking.

The approach rejects working examples because they don’t present numbers in an “acceptable” way.

Our problem with this approach is that it is simply too easy to make assumptions about what is needed and the conclusion depends far more on the assumptions than on the calculations. In both these cases the assumptions are based on the expectations and lifestyle of a couple.

Ruby Rose have assumptions about never compromising on a luxury lifestyle with every modern convenience.

John and Phyllis have decades of experience cruising in high latitudes and strong views on what is safe and seaworthy. They have a stated goal of not considering anything that has not got a 10 year history of reliability.

Both these approaches are flawed if the goal is sustainability (or if budget constraints are tight). So if your assumptions are that you need to motor for an hour at full speed, and 500 miles at cruising speed, cook for a couple of hours every day, run a water maker, washing machine, multiple fridges and freezers, electric auto pilot, video editing laptops every day then you are going to conclude that renewable energy sources can’t cope.

Cynically if you control the list of things that you want to run all the time or anytime regardless of the conditions then you can guarantee that you will never be able to manage with renewable resources (at least until the last oil well has run dry and the Netherlands has disappeared under the sea).

Yet there is another way. One that we find most often from people with limited resources.

Embrace the limitations

Or start at the other end. Start with the resources that are possible.

  • What battery bank capacity can I afford?
  • What size battery bank can I fit (size and weight)
  • How many solar panels can I fit (and afford)?
  • Is wind generation going to fit my boat, my budget, my geography?
  • Is water power generation either from regen on an electric motor or something like Watt and Sea going to work (how much time sailing at suitable speeds)

These provide the constraints. Then sustainability becomes how you live within the constraints. There are plenty of options.

  • A vegetarian or vegan diet (as recommended as a key way of reducing our carbon footprint) can reduce the cooking energy significantly (no a roast chicken cooked for several hours is not required every week, if you want it then save your energy up first, or use a solar oven)
  • Set your passage plans according to the energy you have, probably slower (but then the whole point of sailing is surely to sail)
  • Set your cruising ground according to the season and energy available and required (so you probably can’t sail sustainably into an Arctic winter which is just a constraint, like the ones the majority of people live with all the time)
  • Have food available that doesn’t need to be cooked if you are short of energy (Huel and the like)
  • Plan to use appliances when you have the energy, keep the ones that have to be on to a minimum (eg freezers, fridges, autopilots).
  • Embrace the constraints. Do you really have to be able to do the washing, make water and cook for 2 hours on the same cloudy day – if yes then why?
  • To be honest the list is endless, we have gone in just a few years from it being normal to only use an engine in harbours to expecting to motor constantly for days at a time. From no refrigeration and basic hobs to dishwashers and ovens and drinks coolers in the cockpit.

The argument that it isn’t possible to live within the constraints of renewable energy is disproved by history. It is disproved by the examples already documenting their experiences eg Sailing Uma; and Beau and Brandy.

The challenge is to our assumptions, our privilege, our expectations of luxury. The opportunity is to open ourselves to the impact our lives have on others and to stop seeing ourselves as deserving something that our actions deny for others both now and in the future.

Into 2nd wave lockdowns

So a quick update on where we are at. The situation for Manchester is still chaos without agreement between the national and local governments regarding the level of lockdown we should be in. However, we are expecting to be more restricted soon (bearing in mind that Manchester has had it’d own lockdown for months anyway). As for travelling to Wales it is hard to find clear guidance as to whether the Welsh government have now made it illegal to travel from either tier 2 (High) or 3 (Very High). We took the view that it would have been wrong to go on Thursday when a ban was expected from 6pm on Friday (still unclear if that has happened). There now seems to be an expectation that a Welsh “Circuit Break” ban for a few weeks will be announced in the morning. We are working on the assumption that we might not be able to get to the boat again this year.

Fortunately we left her in good shape, the most watertight yet. So we are not worried about any problems on board.

We have some jobs we can do at home, while many of these are not urgent as far as launching is concerned they will at least allow us to feel we are making some progress while we can’t get to the boat.

Propeller Shaft: I wrote about the pitting issues in my last post. As none of the pitting is where bearings or seals go we decided to try to tackle it. Where there is pitting which is probably caused by electrical currents – either through poor earthing (electrolytic) or by currents between dissimilar metals (galvanic) – we are going to remove it. Pitting encourages more corrosion. The best way to avoid corrosion in stainless steel is a bright mirror polish and to have not used any other metals (eg saws or files) to achieve it.

So I have started removing the pitting using the angle grinder with a flap sanding disk. None of it is deeper than about 1mm. So far I’ve done about half of it (starting with the worst bits).

Once I have used the 80grit flap sanding disk to remove the pitting the shaft is no longer perfectly round and is definitely not smooth or polished. So I have 50m of a 25mm wide strip of 80 grit Emery Cloth. Using a strip of this wrapped around the shaft it should be possible to get it pretty smooth and round. I then have finer grades to remove the scratches before using a paste with a cloth to polish it as smooth as possible.

That should keep me busy for hours. A new propeller shaft would be a simpler solution but this should be perfectly serviceable for a few more years and saves waste.

Motor Mount brackets: I have the 4 angle brackets that will be bolted to the original engine bearers and which the flexible mounts will be bolted to. Just got another 10 or more holes to drill in them (10mm). That will leave only the 4 holes in the motor frame for the flexible mounts (not quite sure what size they are and the position isn’t finalised yet).

Domestic Battery Box: I’ve got to make some cut-outs in the timber for the nuts where the leads bolt to the busbar so that the busbars can be fitted. I can also make a lid (and adjust the design for a new expectation that the batteries will be lowered into it via opening the cockpit floor).

Motor Throttle Our motor throttle has a 6mm square shaft and I need to make or find a control lever for it. Trying to find something that doesn’t cost much, is reliable and doesn’t look clunky.

Motor Controller Heatsink: I want to get a really big and effective (and cheap) heatsink for the controller (because apparently they get really hot). My idea is so mount this through the (to be built) bulkhead between the motor compartment and the cockpit locker. This way the heat gets put into the cockpit locker while the controller is away from it in the motor compartment.

Dinghy: Jane has nearly finished the cover for the dinghy. I need to get and fit removable launching wheels to get it over the mixture of rocks and shingle where we will launch it.

Solar Panel mounts: I should be able to make everything I need to mount the solar panels to to the boat both on the wheelhouse roof and at the guardrails.

Propeller: We have the propeller at home and it still needs a lot of cleaning. One day money permitting we will replace it with a Bruntons Autoprop Ecostar, until then cleaning it is.

Emergency Steering: The two part emergency tiller (if the wheel steering breaks) has probably been in storage under the after cabin bunk for the whole life of the boat. There has been a little corrosion which means the parts no longer fit together. So we will fix this.

Consumer Unit mount: We now have a consumer unit for the mains power. We have a place for it which will allow us to access the trip switches. It is quite large as we have one switch for each of the 13 sockets we will have around the boat, we are running a separate wire to each rather than a ring main. However, it will need to be lowered for full access so I’m making a wooden frame for it to slide up and down in.

Navigation and control systems: I have plenty of fun planned getting Raspberry Pi computers sorted to run the chart plotter and other navigation software. I want them to interface with all our instruments, with the battery management systems, the solar charge controllers etc. We will have an indoor and an outdoor Pi so we can see everything when steering or when below. The indoor one will also be our entertainment centre and office computer.

Propeller shaft pitting

So I’ve started the cleaning up of our propeller shaft. It had some brown gunk (like a dried muddy residue from corrosion) but no rust of itself.

However, in a number of places it has uncovered pitting. This seems to be concentrated on the bits that were just outside the various bearings etc. So the taper for the propeller itself is clean. The section where the cutlass bearing goes is clean although it looks as if the pitting at the inboard might have been made worse by a worn cutlass bearing causing some damage. There is also pitting around where the stuffing box was, fortunately the dripless seal will be in one of the cleanest sections.

So far I’ve used a strip of 150 grit emery cloth. I’ve got 3 other grades upto 400 grit, so we will go over it with all of them. In all cases we are sanding round the shaft not up and down the length which is apparently important for the seal.

Just wondering whether we need to do anything about the pitting. Chemicals? More sanding? Or what?

Also what caused it. Was it the poor grounding causing galvanic/electrolytic corrosion? Is it something to do with the bearing?

Anyway here is a gallery of pictures of the pitting. What do you think?

Friday progress 28

Today, thanks to help from one of our sons, we got the motor in its frame onto the boat and into the motor compartment.

That means we have been able to measure all the holes for the motor mounts and the holes to fit them to the brackets and the holes in the brackets to fasten them into the boat.

We managed to drill 6 1/2 holes of 20 before the drill bits gave up. We can now finish the rest at home.

Then we took out the bulkhead between the aft cabin and the motor compartment (to make the cabin larger and improve access to the drive train). The new bulkhead will be lined up with the support for the Aquadrive.

We also removed the door to the aft cabin. That removes an awkward trip hazard and will allow us to fit a wider door, easier for my shoulders and also to get the toilet through.

Motor ready for installation

At last the electric motor is in it’s frame with reduction gear and extra bearing to support the coupling and Aquadrive connection.

Just got to fit the motor mounts into the boat and drill the holes in the frame for them.

That does mean 20 more holes in 6mm stainless steel. Best not to think about that too much.

Also got to lift this beast onto the boat. Best not to worry too much about that either.

Another Saturday

One of the advantages of a boatyard with a 4G signal is that we could stay on and still fit in an AGM on zoom.

So we managed to finish the cockpit drains. Well except that I ran out of the larger Jubilee clips. As you need 2 on each hose end we needed 8 smaller and 24 larger ones but I only had 20 of the large ones so one segment will need them adding later.

So we have 38mm drains from the two forward drains which come aft to the 50mm aft drains. We tested them and no leaks 🙂 Once we complete the sides to the motor compartment we will fix the hoses to them so that they don’t wobble around or chafe anywhere.

We have brought the motor frame home now that we have sorted all the measurements to complete it. So to make that easier we have fitted a couple of lifting eyes in the wheelhouse roof. These wouldn’t have been any use for the diesel engine but our electric motor and frame is less than half the weight. We will also be able to use it to lower the big batteries into the compartment.

It was nice that when I created the backing plates for the seacocks I cut out two circles that made perfect backing plates for these lifting eyes. By the time they have been painted and the solar panels fitted you won’t see them.

We used our man overboard lifting tackle to get the motor out and then were able to use it to lower the frame down the ladder too. To get it up I’ll temporarily add a wood side so it slides more easily.

After a night to reflect on it we ended up a bit less daunted by the tasks remaining to get the motor and drivetrain fitted 🙂

Friday progress 25

The executive summary for today is: Not a lot 🙂

Again I needed to do some work this morning and then we felt we needed to take some rest this afternoon, especially after carrying lots of heavy stuff for the motor frame up the ladder.

So we spent a few hours sitting around the motor compartment plotting and planning how everything is going to line up. We even made some decisions. Next the trick will be to do them in the right order.

First we properly fitted the new motor frame drive shaft and it’s bearings. Then we fitted the belt pulley.

That allows us to position the forward end of the motor frame, there is just space to squeeze a replacement belt on when needed.

That allows us to work out the relationship between the end of the propeller shaft where it goes into the thrust bearing part of the Aquadrive, making sure there is enough propeller shaft in the boat for the PSS Pro Dripless Seal.

As you can see there is a lot of motor frame drive shaft that is unsupported at present. And the aft end of it carries a fair lot of weight (the CVT joint, Coupling converter and Coupling).

So a key set of decisions have been made about how we extend the motor frame to support a pillow bearing on the aft end of the motor frame drive shaft; and how we fit the motor frame onto the motor mounts and them into the boat. That is all done now and I can take the parts home and build it all up in the garage.

The next big decision was about the bulkhead that needs to be built to fit the Aquadrive thrust bearing to and which needs to be strong enough to absorb all the thrust from the propeller. This new bulkhead will form the base of the new bulkhead to the aft cabin. So access to the Dripless seal will be by lifting the floor of the aft cabin and access to the Aquadrive through a removable section of the cabin bulkhead. We will make the lower section of the bulkhead from FR4 (10mm vacuum compressed epoxy resin and fibreglass) with plywood triangular braces on each side of the propeller shaft going forward and aft. It will have a U shaped cut-out for the propeller shaft as otherwise the motor compartment isn’t long enough to ever be able to remove the propeller shaft. We will need to create 7 degree angle packing for the Aquadrive to align it correctly with the propeller shaft.

So it looks like we will have a few weekends with a rather more draughty aft cabin as we will have to remove the bulkhead, door and door post before we can fit the new bulkhead and it will take a while to get that properly aligned.

When that is all done we will have to fit some supports for the motor battery bank, which should be reasonably simple, we just need to get the full drivetrain connected first to check the height clearance.

Then we can fit all the bulkheads to the cockpit locker, aft cabin and corridor. Then we can do the wiring. …

Friday progress 24

I suppose the most significant progress is that we has a guest sleeping on board with us for the first time. Stephen, one of our sons, in our social bubble, joined us for the night. The saloon single berth got a good rating.

Today, I ended up working for the morning but Jane and Stephen took the house battery bank apart and then reassembled it with thickened epoxy as glue. They have then coated nearly all of it with epoxy and added some fillet joints to strengthen the joint between the sides and the base.

Then we spent some time going over the design and plans for the electrics.

Meanwhile, one of the lasts part of our drivetrain had arrived (the shaft from the reduction belt pulley to be connected to the propeller shaft via the Aquadrive) so we have been able to lay things out and make sure everything fits (it does – just).

Motor frame on temporary wood supports at approximately the right height showing the motor shaft in about the right position to connect to the propeller shaft.

I’ve had to redesign the way the electric motor rests on the engine mounts so that we can support this shaft at the propeller shaft end. So a few more bits of metal and one extra bearing are now on order.

This shows the base of the box for the motor batteries.

It is slightly oversized at present but there is just space for it and still be able to open/close the seacocks. Access to the Aquadrive (which will be partly under the battery box) will be by making the new bulkhead to the after cabin open-able (after all no carbon monoxide or diesel fumes to worry about).

The house battery bank goes above the motor and the motor battery bank.

The two inverters go on the bulkhead forward of the motor and just above it (grey bulkhead at the bottom of the previous two images).

Given how tight everything is I’m sure we are going to have to pay attention to air flows and ventilation to ensure that the motor, the motor controller and the batteries don’t overheat. However, I’m pretty confident that we are going to be able to make that work fine for most climates with passive ventilation. We will probably need to assist that with fans in the tropics (but if it is hot there should be plenty of solar power available to charge things.

The centre of gravity of the batteries has moved up a little from what I had hoped for. However, I don’t think it is very different to when the diesel tanks were full (and it doesn’t move around). Fortunately, we have saved a whole lot of weight in other places and when we switch to dyneema rigging we will save a whole load of very high up weight.

So not huge visible progress but a lot of thinking and planning will help next steps.